How To Select The Perfect Thermal Fluid Heating System

Thermal oil heating systems work on the principle of indirect heating. The basic proposition is that within a circuit process, the heat transfer medium is boiled and circulated, which disperses energy inside the loop to one or more sources. 

Thanks to the characteristics such as low maintenance, corrosion protection, environmental safety, and accurate temperature control device, different variants of thermal oil heating systems are used widely across diverse industry segments. Mixtures of oils, water, glycol, and glycol-water are some of the commonly used thermal fluids.



Choosing the right equipment for the job can help maximize output and keep costs down. The guide will assist you in finding suitable thermal fluids and heating equipment for your project.

Fluid selection

  • Temperature: The chosen fluid must be able to meet the heating system's temperature specifications— highest bulk temperature, minimum working temperature, and the minimum starting temperature are some of the points that you need to consider at the time of selection.

Oils are incredibly versatile and allow the highest point of boiling—they can be effective up to 800 ° F. On the other hand, glycol-water mixtures are efficient up to about 300 ° F.

  • Thermal efficiency: At average temperatures, a low viscosity corresponds with the higher heat transfer coefficients. Moderate thickness liquids will offer more effective heating when working at low to medium temperatures.

  • Equipment size: Fluid flow speed and watt density are two of the primary sizing considerations for the thermal fluid heating system and temperature control device— Sizing decisions are best made while considering the watt density of the heating solution. 

Safety Considerations For Thermal Heating Systems

  • Fluid: The fuel type that you use bears a significant impact on equipment safety. The liquid used should be non-poisonous and safe for the environment and the employees working nearby. 

·         Temperature control: In order to ensure the safety of workers and the equipment, adequate temperature control mechanisms should be in place. 

  • Pump and fluid flow: Decent fluid movement can ensure equipment longevity and improved system integrity. The pump should be designed in line with the working temperatures and should be tested for flow before being put to use.

To know more about the temperature control device and Thermal Fluid Heating System, visit us now at Auragmbh.com.


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